While professional conveyor installation can range from $1,000 to over $50,000, it's almost always a high-ROI investment. This is because conveyor belts streamline daily manufacturing processes, provide reliable output, and allow facilities to meet the demands of their clientele.
However, you will need to install the conveyor belt properly if you want to get a high return. Read on to learn why installing factory equipment is best left to conveyor installation professionals rather than in-house workers.
1. Expert Knowledge and Tools
Most individuals who work in manufacturing facilities don't have the knowledge necessary for fast and effective conveyor belt installation. Even those with a basic understanding of installation methods won't know the intricacies of stringing, vulcanizing, fastening, and winding conveyor systems. This is especially true in industrial settings that can sometimes have belts that are hundreds of meters long.
A trained expert understands this hard work and has done similar tasks hundreds of times before. They will also have up-to-date equipment for fast and effective installation. They will also understand important systems like power generation, aggregate, portable equipment, and equipment recycling services.
2. Engineering Studies: A Professional Activity
An "engineering study" is the first step toward any effective conveyor installation job. The professional looks over your current line and how it works within your current facility. Regardless of whether you require manufacturing plant installation services or production line relocation, experts understand the intricacies of your operations.
They can then talk about line changes and product alterations you're planning. This lets the professional give you a comprehensive review of your current system and what changes can streamline your operations. It's a planning stage that ensures you stay ahead of schedule and get the best possible value.
3. A Wide Range of Services
Hiring conveyor installation professionals also means gaining access to a wide range of services. Experts will vulcanize materials, wind them through conveyor belts, and string and fasten everything together. They'll get all equipment and hardware in place for fast and effective conveyor operations.
However, when you work with experts at International Installations, you'll get more than that.
You'll also get critical equipment relocation services, overweight equipment export, and turnkey machinery manufacturing and movement. Electrical and mechanical installations that make the conveyor operate are all just part of the process, as is crating high-performance electronics. We're a one-stop shop for manufacturing facilities looking to expand globally.
4. Chalk Line Accuracy
Amateur installers often do not realize that they need to use chalk lines when installing long conveyors. Marking the center of the belt with easy-to-erase chalk helps everything to stay in line.
Without these lines, the conveyor unit will likely be out of place. It won't be able to move products along smoothly. An expert knows how to measure the conveyor and mark it in all essential locations.
You may need to make multiple marks for long conveyors or those with twists and turns (non-linear movements). Professionals have experience making accurate measurements and markings so you don't need to worry about accidental errors.
5. Spare Parts Availability
Access to spare conveyor parts is part of what makes professional conveyor installation so important. Experts will have all recommended spare parts on hand in case you need something for your conveyor installation. They'll know exactly what you need and when to use it.
This gives them the ability to adjust their work to fit your needs. Conveyors aren't one-size-fits-all, and you will need something that can meet your weight requirements and product size/shape. Readily available spare parts in multiple varieties make this possible.
6. Saving Space With Efficient Conveyor Belts
An effectively installed conveyor system saves space in your manufacturing or industrial facility. This is because they can get rid of the need for relocation to larger facilities when production grows to new heights. Custom conveyor systems can do things like travel over multiple floors and operate in tiers to make the most of your space.
However, working with an expert for conveyor installation is the only way to reap these benefits. You won't be able to determine how to best use your space without precise measurements with professional tools. You also likely won't know the full extent of how conveyors can twist and move, which an expert can help you understand.
7. Saving Time and Money on Installation
Trying to install a conveyor on your own can waste a lot of time and money. The setup can take months and you're likely to make mistakes since you lack experience. The average worker makes 118 mistakes annually, and they're likely to make more errors when doing tasks they know little about.
Additionally, a conveyor belt will save you both time and money when it's appropriately installed. Employees are less likely to handle materials and items, which also reduces the chances of error. You'll increase productivity.
8. Lower Risk of Injuries
When an amateur installs equipment and machinery, they have a higher likelihood of becoming injured in the process. Certain parts of conveyors are very hot when running, and others move quickly and can pinch fingers and limbs. Plus, someone who doesn't know what they're installing could find themselves getting a nasty shock from electrical components and wiring.
Poorly installed conveyor belts also have a higher chance of breaking down, moving incorrectly, and causing injuries.
This isn't just bad because it's a hazard for employees. It also could land your facility with a hefty lawsuit that shuts down operations. Leaving installation to the pros means that your chances of injuries and legal trouble decrease significantly.
Invest in Professional Conveyor Installation
Now that you know why you should leave conveyor installation to the pros, it's time to learn more about how industrial installation experts can assist manufacturing facilities. At International Installations, we're committed to helping you install and maintain production line equipment that makes the most of your resources and daily operations.
We're excited to hear about your machinery and equipment relocation projects and offer support teams all over the world. Contact your regional team to discuss your needs and how we can fulfill them.
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